Multiaxial Core Mat (Fiberglass Stitched Mat)

Multiaxial Core Mat (Fiberglass Stitched Mat)

Setting the global standard for advanced composite reinforcement, POLYMER operates as a premier manufacturer of high-performance fiberglass stitched fabric. Meticulously engineered without chemical adhesives, this binder-free fiberglass stitched mat utilizes precision mechanical stitching to lock the glass strands securely in place, delivering exceptional dimensional stability and massive structural strength.

By completely eliminating the chemical barrier, this fast wet-out fiberglass stitched fabric guarantees rapid resin impregnation and flawless compatibility with Polyester, Vinyl Ester, and Epoxy systems. It serves as the ultimate reinforcement for heavy-duty stitched fabric for pultrusion pipes, continuous filament winding tanks, and high-pressure RTM process fiberglass fabric applications across the marine, automotive, and anti-corrosion industries.

100% Binder-Free Purity

Ultra-Fast Resin Wet-Out

High Dimensional Stability

Optimized for Pultrusion & RTM

Universal Resin Compatible

Model:BA600/180/150
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Multiaxial Core Mat (Fiberglass Stitched Mat) Overview

Setting the global standard for closed-mold efficiency, POLYMER's multiaxial core mat is an innovative, high-performance sandwich-structured reinforcement. As a premier fiberglass stitched core mat manufacturer, we meticulously engineer this complex fabric by mechanically stitching three distinct layers together without chemical binders: a structural biaxial fiberglass base (0°/90°), a highly permeable synthetic flow core (such as PP, PET, or Nylon), and a top layer of chopped fiberglass strands.

This highly advanced sandwich structure fiberglass mat dramatically increases the stiffness-to-weight ratio of the final composite part. The central synthetic core acts as an ultra-fast highway for resin, making it the ultimate fast resin flow core mat. Highly compatible with Polyester, Vinyl Ester, and Epoxy resin systems, it is universally specified as the premier reinforcement for manufacturing lightweight, high-strength structures via vacuum infusion core mat processes, automated RTM (Resin Transfer Molding), and heavy-duty marine applications.

Empowering Advanced Composite Fabrication

Whether you are infusing massive luxury yacht hulls or molding lightweight automotive components, our engineered core mats secure your production efficiency and structural integrity:

  • For RTM & Closed Mold Operations: Deploy our specialized RTM process fiberglass core mat. The highly permeable synthetic core guarantees ultra-fast resin injection across the entire mold cavity, completely eliminating dry spots and reducing cycle times in complex automotive and train parts.

  • For High-Performance Marine Hulls: Leverage our fiberglass core mat for boat hulls. By replacing heavy layers of standard roving, the sandwich structure allows you to build massive thickness and extreme torsional stiffness while significantly reducing the overall weight of the vessel.

  • For RV & Transportation Vehicles: Utilize our fiberglass core mat for RV bodies. The integrated core material not only provides structural rigidity but also adds excellent acoustic and thermal insulation properties to refrigerated trucks and camper vans.

  • For Regional Raw Material Distributors: Source an exceptional Rovicore alternative supplier directly from China. We offer fully customizable weights (from 930g to 1650g), tailored core thicknesses (e.g., 180g or 250g PP), and highly competitive factory-direct export pricing.

Core Performance Advantages

Rapid Resin Flow

Rapid Resin Impregnation

The synthetic middle core acts as a high-speed conduit for resin, ensuring incredibly fast and complete wet-out during Vacuum Infusion and RTM injection.

High Stiffness

High Stiffness-to-Weight

The integrated sandwich structure builds massive laminate thickness instantly, delivering extraordinary bending stiffness while significantly reducing the final part's weight.

Binder-Free

100% Binder-Free Purity

All three layers are mechanically stitched together without chemical adhesives, eliminating resin incompatibility and preventing fiber wash-out under high pressure.

Efficiency

Streamlined Production

By laying down the structural fiberglass and the flow medium simultaneously in a single step, fabricators drastically cut manual labor time and reduce lay-up errors.

General Data & Technical Specifications

CodeTotal Weight (g/m²)Biaxial Layer (g/m²)PP Core Layer (g/m²)Chop Layer (g/m²)Moisture Content (%)Wet Speed (≤S)
BA600/180/150930600180150≤0.2≤60
BA600/180/3001080600180300≤0.2≤60
BA600/180/6001380600180600≤0.2≤60
BA600/250/6001450600250600≤0.2≤60
BA800/250/3001350800250300≤0.2≤60
BA800/250/4501500800250450≤0.2≤60
BA800/250/6001650800250600≤0.2≤60

* Remark: Moisture content is strictly controlled at ≤0.2%. Other core materials (e.g., PET, Nylon) and custom layer weights are available upon engineering request.

Typical Industrial Applications

Boat Hulls

Marine Boat Building

Fiberglass core mat for boat hulls utilized to build thick, ultra-stiff, yet lightweight laminates for luxury yachts.

RTM Molding

RTM & Vacuum Infusion

RTM process fiberglass core mat ensuring rapid resin flow without fiber wash-out in complex closed molds.

Wind Blades

Wind Turbine Nacelles

High stiffness-to-weight ratio fiberglass utilized to mold strong, lightweight aerodynamic covers for wind turbines.

RV Bodies

RV & Transportation

Fiberglass core mat for RV bodies providing structural rigidity, impact resistance, and sound insulation for vehicle panels.

Frequently Asked Questions (FAQ)

+ What is the advantage of the internal "Core" layer?

In a standard fiberglass lay-up, building thickness requires many heavy layers of glass and resin. Our PP core fiberglass stitched mat features a lightweight synthetic flow medium in the center. This instantly pushes the structural fiberglass layers apart, acting like an I-beam. It dramatically increases the bending stiffness of the panel while saving massive amounts of heavy resin, resulting in a superior high stiffness-to-weight ratio fiberglass part.

+ Why is this Mat highly recommended for Vacuum Infusion and RTM?

In closed-mold processes like Resin Transfer Molding (RTM) or vacuum infusion, resin must flow quickly across the entire mold before it cures. The synthetic core in our vacuum infusion core mat acts as a highly porous 3D highway for the resin. Combined with the absence of chemical binders, it creates a remarkably fast resin flow core mat that eliminates dry spots and drastically reduces injection cycle times.

+ Is this fabric suitable for High-End Epoxy systems?

Absolutely. Because our epoxy compatible core mat is held together by mechanical stitching rather than chemical binders or emulsion glues, there is no barrier to resin flow or chemical curing. It wets out perfectly, making it highly preferred for advanced aerospace, wind energy, and luxury yacht building.

+ Can you customize the thickness of the core for my specific molds?

Yes. As a leading fiberglass stitched core mat manufacturer, we can fully engineer the custom thickness fiberglass core mat you need. We can adjust the core weight (e.g., 180g or 250g) and tailor the outer fiberglass layers to perfectly match your target laminate thickness and structural requirements.

Why Partner with POLYMER?

01
Advanced Core Customization
As a source manufacturer, we engineer sandwich structures to match your precise resin flow requirements.
  • Core Options: Choose from PP, PET, or Nylon flow mediums.

  • Custom Formulations: Adjustable layer densities to balance stiffness and weight.

  • Custom Slit Widths: Down to 200mm to minimize your cutting waste.

02
Strict Quality Assurance
Every batch undergoes rigorous testing to ensure flawless performance in closed-mold infusions.
  • Testing Metrics: Tested for rapid wet-out speed (≤60s) and strict moisture control (≤0.2%).

  • Consistency: Guaranteed perfectly straight fiber alignment across the entire roll.

  • Traceability: Barcode tracking on every roll for full production traceability.

03
Global Shipping & Supply
We understand that uninterrupted supply is crucial for your factory. We offer flexible commercial terms to support your inventory.
  • Robust Packaging: Shrink-wrapped, carton-protected, and palletized to prevent transit damage.

  • Lead Time: Rapid turnaround for bulk container orders to major global ports.

  • Free Samples: Available for factory trial and RTM infusion compatibility testing.

Ready to Optimize Your RTM & Infusion Production?
Contact our engineering team today for technical data sheets (TDS), current pricing, or to request a free material sample.
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Instructions for Roll Handling & Storage
Roll Size
Custom Slit Widths: The standard roll widths are 1250mm and 1270mm. Custom slit dimensions from 200mm up to 2600mm are readily available to exactly match your vacuum infusion molds, eliminating trim waste.
Packing
Packing & Palletizing: The core mat is securely rolled onto a firm 76mm ID paper tube to ensure the sandwich structure remains perfectly aligned. It is tightly wrapped with moisture-proof plastic film, packed into cartons, and horizontally palletized.
Storage
Storage Conditions: Store indoors in a cool, dry, and water-proof environment. Ideal room temperature is 15°C to 35°C with 35% to 65% humidity. Keep the fabric in its original sealed packaging until use to maintain optimal rapid resin flow capabilities.

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Submit your application and molding process. Our polymer engineers will provide a material selection guide and dispatch free test samples rapidly.

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