Fiberglass Stitched Mat

Setting the global standard for advanced composite reinforcement, POLYMER operates as a premier binder free fiberglass mat supplier. Our heavy-duty fiberglass stitched mat is meticulously engineered by mechanically locking precisely chopped strands to a polyester or carbon tissue base, completely bypassing the need for chemical adhesives.

This innovative architecture delivers extraordinary dimensional stability and functions as a fast wet-out stitched fiberglass mat across UP, VE, and Epoxy resin systems. By dramatically accelerating resin impregnation, it serves as the ultimate structural backbone for continuous fiberglass mat for pultrusion profiles and high-pressure RTM closed-mold operations.

100% Binder-Free Purity

Ultra-Fast Wet-Out (≤60s)

High Dimensional Stability

Optimized for Pultrusion & RTM

Universal Resin Compatible

Model:PLM250
WhatsApp Now
WHAT ARE YOU LOOKING FOR?
*
This field is required
Total quantity you need
*
This field is required
*
This field is required
Email format error
Due to email instability, you might miss our correspondence. Please provide your phone number for alternative contact.
This field is required
Telephone information is wrong!
Send Message

Fiberglass Stitched Mat Overview

Representing the pinnacle of binder-free reinforcement technology, POLYMER's premium fiberglass stitched mat is a highly advanced composite substrate. As a leading stitched chopped strand mat manufacturer, we meticulously engineer this fabric by uniformly dispersing precisely chopped E-glass strands and mechanically locking them together using a high-strength polyester stitching yarn, completely bypassing the need for chemical binders.

This innovative binder free fiberglass mat architecture creates micro-channels throughout the fabric, guaranteeing an exceptionally fast wet-out speed (≤60s). It provides massive multi-directional strength and extraordinary dimensional stability that prevents fiber wash-out under high pressure. Fully compatible with Polyester, Vinyl Ester, and Epoxy resins, it is the globally preferred reinforcement for automated pultrusion profiles, closed-mold RTM (Resin Transfer Molding), and high-tension filament winding operations.

Empowering Advanced Composite Fabrication

Whether you are pulling high-stress architectural beams or infusing complex automotive parts, our mechanically stitched mats secure your production efficiency:

  • For Continuous Pultrusion Operations: Leverage our fiberglass mat for pultrusion profiles. The tight polyester stitching prevents tearing when pulled through tight dies, ensuring flawless, high-strength I-beams, grating, and tool handles.

  • For RTM & Closed Mold Fabrication: Deploy our specialized RTM process stitched fiberglass mat. The binder-free structure ensures uninhibited, rapid resin flow, eliminating dry spots in intricate automotive housings and wind turbine components.

  • For Filament Winding & Anti-Corrosion: Utilize our filament winding fiberglass stitched mat to add a highly resilient, resin-rich inner layer to chemical storage tanks and heavy-duty FRP pipes, dramatically extending their service lifespan.

  • For Specialized Surface Finish Requirements: Source highly customized options directly from us. We offer specialized variants incorporating a polyester veil for superior weather resistance, or a carbon tissue backing for anti-static and conductive properties.

Core Performance Advantages

Binder-Free

Binder-Free Purity

Mechanically stitched without chemical adhesives. This eliminates resin incompatibility, ensures a cleaner laminate, and vastly improves the mechanical strength of the final part.

Fast Wet-Out

Ultra-Fast Wet-Out (≤60s)

The absence of binders combined with precise stitching creates micro-channels, allowing UP, VE, and Epoxy resins to impregnate the mat in under 60 seconds.

Dimensional Stability

High Dimensional Stability

The robust polyester yarn securely locks the chopped strands in place. The mat will not stretch, tear, or thin out when subjected to the intense pulling forces of pultrusion dies.

Wash Resistant

RTM Wash-Out Resistance

Unlike standard emulsion mats, the stitched structure completely prevents fibers from "washing out" or shifting when resin is injected under high pressure in closed molds.

General Data & Technical Specifications

CodeTotal Weight (g/m²)Chopped Strand (g/m²)Polyester Tissue (g/m²)Carbon Tissue (g/m²)Moisture Content (%)Wet-Out Speed (≤s)
PLM250250250--≤ 0.2≤ 60
PLM300300300--≤ 0.2≤ 60
PLM300/C20320300-20≤ 0.2≤ 60
PLM300/N4534530045-≤ 0.2≤ 60
PLM380380380--≤ 0.2≤ 60
PLM380/C20400380-20≤ 0.2≤ 60
PLM380/N4542538045-≤ 0.2≤ 60
PLM400400400--≤ 0.2≤ 60
PLM400/C30430400-30≤ 0.2≤ 60
PLM400/N4544540045-≤ 0.2≤ 60
PLM450450450--≤ 0.2≤ 60
PLM450/N4549545045-≤ 0.2≤ 60
PLM600600600--≤ 0.2≤ 60

Typical Industrial Applications

Pultrusion Profiles

Pultrusion Profiles

Fiberglass mat for pultrusion profiles providing unmatched tear resistance for structural I-beams and grating.

RTM Molding

RTM & Closed Mold

RTM process stitched fiberglass mat ensuring rapid resin flow without fiber wash-out in complex molds.

Chemical Tanks

Filament Winding

Filament winding fiberglass stitched mat utilized to build strong, corrosion-resistant layers in chemical storage tanks.

Specialty Anti-Static

Anti-Static Conductive

Carbon tissue backed fiberglass mat providing crucial anti-static properties for specialized industrial FRP pipes.

Frequently Asked Questions (FAQ)

+ What is the advantage of a "Binder-Free" stitched mat?

Standard chopped strand mats use chemical powders or emulsions (binders) to glue the fibers together. In our binder free fiberglass mat supplier formulation, the fibers are locked together physically using a polyester stitching thread. This eliminates the chemical barrier, allowing the resin to penetrate incredibly fast (fast wet-out stitched fiberglass mat), resulting in a stronger, bubble-free laminate that is fully compatible with Epoxy and Phenolic resins.

+ Why is a Stitched Mat mandatory for Pultrusion and RTM?

In pultrusion, the fiberglass is subjected to immense pulling tension. In Resin Transfer Molding (RTM), resin is injected under high pressure. Standard glued mats will stretch, tear, or "wash out" under these forces. The strong polyester stitching in our high dimensional stability fiberglass mat physically locks the strands in place, ensuring the reinforcement structure remains perfectly intact no matter how aggressive the molding process is.

+ What is the purpose of adding Polyester Tissue or Carbon Tissue?

We can stitch a backing layer directly onto the mat. A fiberglass stitched mat with polyester veil provides a smoother, highly weather-resistant and UV-resistant surface finish on the final FRP part. A carbon tissue backed fiberglass mat provides vital anti-static (conductive) properties, which is critical for manufacturing chemical pipes and storage tanks used in explosive environments.

+ Do you offer custom roll widths to minimize edge trim waste?

Yes. As a major stitched chopped strand mat manufacturer, we understand that pultrusion dies and closed molds require exact dimensions. We can manufacture a custom width stitched fiberglass fabric precisely slit from 200mm up to 3200mm, ensuring it perfectly matches your tooling and eliminates expensive off-cut waste.

Why Partner with POLYMER?

01
OEM/ODM Customization
As a source manufacturer, we don't just sell standard rolls. We tailor formulations to match your precise composite processes.
  • Custom Widths: 200mm up to 3200mm to minimize your cutting waste.

  • Variable Weights: Adjustable g/m² density based on your load-bearing requirements.

  • Functional Backings: Integrate polyester tissue or carbon veils directly during stitching.

02
Strict Quality Assurance
Every batch of our fiberglass reinforcement undergoes rigorous laboratory testing before shipment to ensure zero defects.
  • Testing Metrics: Tested for tensile strength, moisture content (≤0.2%), and wet-out speed (≤60s).

  • Consistency: Guaranteed uniform thickness and stitching tension across the entire roll.

  • Traceability: Barcode tracking on every roll for full production traceability.

03
Global Shipping & Supply
We understand that uninterrupted supply is crucial for your factory. We offer flexible commercial terms to support your inventory.
  • Robust Packaging: Shrink-wrapped, carton-protected, and palletized to prevent transit damage.

  • Lead Time: Rapid turnaround for bulk container orders.

  • Free Samples: Available for factory trial and RTM/Pultrusion compatibility testing.

Ready to Optimize Your Pultrusion & RTM Production?
Contact our engineering team today for technical data sheets (TDS), current pricing, or to request a free material sample.
Request a Quote / Contact UsChat with Us on WhatsApp
Instructions for Roll Handling & Storage
Roll Size
Custom Roll Widths: Standard widths are 1200mm and 1270mm. Custom slit dimensions are available from 200mm up to 3200mm to perfectly match your pultrusion dies or RTM tooling, minimizing edge trim waste.
Packing
Packing & Palletizing: The stitched mat is securely rolled onto a firm 76mm inner diameter paper tube to prevent distortion of the stitching. It is tightly wrapped with moisture-proof plastic film and packed into cartons for horizontal pallet loading.
Storage
Storage Conditions: Store indoors in a cool, dry, and water-proof area to protect the glass fibers. Ideal room temperature is 15°C to 35°C with 35% to 65% humidity. Keep the mat in its original sealed packaging until use to maintain rapid wet-out speeds.

Please Contact Us!

Get a Technical Proposal Within 12 Hours

Submit your application and molding process. Our polymer engineers will provide a material selection guide and dispatch free test samples rapidly.

WHAT ARE YOU LOOKING FOR?
*
This field is required
Total quantity you need
*
This field is required
*
This field is required
Email format error
Due to email instability, you might miss our correspondence. Please provide your phone number for alternative contact.
This field is required
Telephone information is wrong!
Send Message