Fiberglass Stitch Bonded Fabric (Stitched Mat)

Fiberglass Stitch Bonded Fabric (Stitched Mat)

Setting the global standard for multi-layer composite reinforcement, POLYMER operates as a premier biaxial fiberglass stitched mat manufacturer. Our premium fiberglass stitch bonded fabric is meticulously engineered by mechanically locking 0° and 90° direct rovings with an optional layer of chopped strands or polyester tissue, creating a highly robust, binder free stitched combo mat.

Designed without chemical adhesives, this advanced structural textile guarantees extremely rapid resin wet-out and flawless compatibility with Epoxy, Vinyl Ester, and Polyester systems. It serves as the ultimate RTM process fiberglass stitched mat and heavy-duty stitch bonded fiberglass for wind blades, delivering exceptional multi-directional strength and fatigue resistance for demanding marine and pultrusion applications.

100% Binder-Free Purity

Biaxial Non-Crimp Strength

Ultra-Fast Resin Wet-Out

Optimized for RTM & Pultrusion

Ultimate Fatigue Resistance

Model:PLM-A-450
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Fiberglass Stitch Bonded Fabric (Stitched Mat) Overview

Setting the global standard for multi-layer, binder-free composite reinforcement, POLYMER's premium fiberglass stitch bonded fabric (widely referred to in the industry as a high-performance fiberglass stitched mat) is a highly advanced structural substrate. As a leading biaxial fiberglass stitched mat manufacturer, we meticulously engineer this fabric by aligning continuous direct rovings perfectly straight in both the 0° (warp) and 90° (weft) directions. These non-crimp layers are then mechanically locked together using a strong, non-structural polyester stitching yarn.

To meet specialized engineering requirements, this versatile binder free stitched combo mat can be seamlessly stitched with an additional layer of chopped strands or a protective polyester tissue. Completely devoid of chemical binders, it acts as a remarkably fast wet-out multiaxial fiberglass fabric, ensuring unparalleled resin flow and profound compatibility with Epoxy, Vinyl Ester, and Polyester resins. It serves as the ultimate backbone for stitch bonded fiberglass for wind blades, high-pressure RTM (Resin Transfer Molding) components, and continuous heavy-duty pultrusion processes.

Empowering Advanced Composite Fabrication

Whether you are infusing massive wind turbine blades or pulling high-strength architectural profiles, our engineered stitch-bonded fabrics secure your structural integrity:

  • For Wind Energy & Aerospace: Leverage our non-crimp stitched fiberglass fabric. The straight, uncrimped 0°/90° fibers deliver ultimate fatigue resistance and stiffness, forming the critical load-bearing spars of modern wind turbines without succumbing to micro-cracking.

  • For RTM & Closed Mold Operations: Deploy our specialized RTM process fiberglass stitched mat. The binder-free construction and stitching micro-channels dramatically accelerate resin injection speeds while preventing fiber wash-out in complex automotive molds.

  • For Continuous Pultrusion Lines: Utilize our fiberglass combo mat for pultrusion profiles. By stitching a chopped layer to the biaxial base, it provides extreme longitudinal stiffness and transverse tear resistance, ensuring flawless I-beams and grating.

  • For High-Performance Marine Hulls: Source directly from a verified bulk fiberglass stitched mat supplier. We offer fully customizable weights (from 400g to 1500g), custom slit widths, and highly competitive factory-direct export pricing for luxury yacht building.

Core Performance Advantages

Binder-Free

Binder-Free Purity

Mechanically stitched without chemical adhesives. This eliminates resin incompatibility, ensures a cleaner laminate, and fully supports advanced Epoxy infusion processes.

Non-Crimp

Non-Crimp Architecture

Fibers lie perfectly straight at 0° and 90° without interlocking crimps. This delivers instantaneous load-bearing capabilities and ultimate fatigue resistance under stress.

Fast Wet-Out

Ultra-Fast Wet-Out (≤60s)

The absence of binders combined with precise stitching creates micro-channels, allowing resins to rapidly impregnate the mat, drastically reducing RTM injection cycle times.

Wash Resistant

RTM Wash-Out Resistance

Unlike standard emulsion mats, the robust stitched structure completely prevents fibers from "washing out" or shifting when resin is injected under high pressure.

General Data & Technical Specifications

CodeTotal Weight (g/m²)0° Warp (g/m²)90° Weft (g/m²)Chop Layer (g/m²)Polyester Tissue (g/m²)Moisture Content (%)Wet Speed (≤S)
PLM400400224176--≤0.2≤60
PLM400/45445224176-45≤0.2≤60
PLM-A-400/200600224176200-≤0.2≤60
PLM-A-450/200650224226200-≤0.2≤60
PLM600600336264--≤0.2≤60
PLM-B-600/45645336264-45≤0.2≤60
PLM-A-600/300900336264300-≤0.2≤60
PLM-A-600/4501050336264450-≤0.2≤60
PLM800800420380--≤0.2≤60
PLM-B-800/45845420380-45≤0.2≤60
PLM-A-800/2501050420380250-≤0.2≤60
PLM-A-800/3001100420380300-≤0.2≤60
PLM-A-800/4501250420380450-≤0.2≤60
PLM10001000560440--≤0.2≤60
PLM12001200672528--≤0.2≤60
PLM-A-1200/3001500672528300-≤0.2≤60

* Remark: Other weights, custom slit widths, and complex multi-layer combinations (e.g., adding chopped strands or tissues) are available to order based on your custom engineering requirements.

Typical Industrial Applications

Wind Blades

Wind Turbine Blades

Stitch bonded fiberglass for wind blades ensuring absolute fatigue resistance and strength for massive spar caps.

Pultrusion Profiles

Pultrusion Profiles

Fiberglass combo mat for pultrusion profiles delivering extreme longitudinal stiffness for architectural I-beams.

RTM Molding

RTM & Closed Mold

RTM process fiberglass stitched mat ensuring rapid resin flow channels without fiber wash-out in complex molds.

Boat Hulls

Marine Boat Building

Fiberglass stitched mat for boat building utilized to lay up extremely rigid, impact-resistant hulls for luxury yachts.

Frequently Asked Questions (FAQ)

+ What makes "Stitch-Bonded" superior to standard Woven Roving?

In standard woven roving, the warp and weft yarns cross over and under each other (crimp). When subjected to tension, these wavy fibers must stretch straight before bearing the load. Our non-crimp stitched fiberglass fabric lays the 0° and 90° fibers perfectly flat and straight, locking them with stitching. This instantly delivers 100% of the fiber's tensile strength and vastly improves the fatigue resistance of the final part.

+ What is the advantage of adding a Chopped Strand layer (Combo Mat)?

While the biaxial (0°/90°) structure offers immense directional strength, it lacks isotropic (all-direction) strength and leaves gaps between rovings. A fiberglass stitched mat with chopped strands (like our PLM-A-600/300) solves this. The chopped layer fills the gaps, creates a resin-rich bonding surface to prevent delamination, and provides comprehensive transverse tear resistance for aggressive pultrusion processes.

+ Why is this Mat highly recommended for Vacuum Infusion and RTM?

In closed-mold processes like Resin Transfer Molding (RTM) or vacuum infusion, resin must flow quickly across the entire mold. The binder free stitched combo mat architecture eliminates chemical barriers. Furthermore, the polyester stitching threads act as tiny micro-channels, pulling the resin rapidly across the flat fibers. This creates a remarkably fast wet-out multiaxial fiberglass fabric that eliminates dry spots and drastically reduces injection cycle times.

+ Can you custom slit the roll width for my specific pultrusion dies?

Yes. As a leading biaxial fiberglass stitched mat manufacturer, we operate advanced slitters. We can produce a custom width stitched combo mat roll ranging precisely from 200mm up to 2600mm. This ensures the fabric perfectly matches your pultrusion dies or RTM molds, entirely eliminating expensive edge trimming on your factory floor.

Why Partner with POLYMER?

01
OEM/ODM Customization
As a source manufacturer, we don't just sell standard rolls. We tailor formulations to match your precise composite processes.
  • Custom Slit Widths: 200mm up to 2600mm to minimize your cutting waste.

  • Variable Weights: Adjustable g/m² density based on your load-bearing requirements.

  • Complex Structures: Seamlessly stitch chopped strands or polyester veils to the biaxial base.

02
Strict Quality Assurance
Every batch of our fiberglass reinforcement undergoes rigorous laboratory testing before shipment to ensure zero defects.
  • Testing Metrics: Tested for bidirectional tensile strength, moisture content, and wet-out speed (≤60s).

  • Consistency: Guaranteed perfectly straight 0°/90° fiber alignment across the entire roll.

  • Traceability: Barcode tracking on every roll for full production traceability.

03
Global Shipping & Supply
We understand that uninterrupted supply is crucial for your factory. We offer flexible commercial terms to support your inventory.
  • Robust Packaging: Shrink-wrapped, carton-protected, and palletized to prevent transit damage.

  • Lead Time: Rapid turnaround for bulk container orders to major global ports.

  • Free Samples: Available for factory trial and pultrusion/RTM compatibility testing.

Ready to Optimize Your Advanced Composite Production?
Contact our engineering team today for technical data sheets (TDS), current pricing, or to request a free material sample.
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Instructions for Roll Handling & Storage
Roll Size
Custom Slit Widths: The standard roll width is 1270mm. Custom slit dimensions from 200mm up to 2600mm are readily available to exactly match your continuous pultrusion dies or RTM molds, eliminating trim waste.
Packing
Packing & Palletizing: The stitched fabric is securely rolled onto a firm 76mm ID paper tube to ensure the non-crimp fibers remain perfectly straight. It is tightly wrapped with moisture-proof plastic film, packed into cartons, and horizontally palletized.
Storage
Storage Conditions: Store indoors in a cool, dry, and water-proof environment. Ideal room temperature is 15°C to 35°C with 35% to 65% humidity. Keep the fabric in its original sealed packaging until use to maintain optimal resin compatibility.

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